DCS control room

RDF Boiler Automation — Electrical Panels & Complete DCS Solutions

Turn waste into reliable power: DCS, MCC, field instruments and precision grate-control for optimized RDF boilers.

Facing electrical or Instrumentation challenges on your RDF project? Submit your challenge now — our engineers will propose a practical action plan.

Why optimize your RDF boiler now

Rising fuel costs, tighter emission norms and the business case for captive power make RDF boiler optimization essential. Our integrated approach — electrical design, factory-built panels, DCS and advanced grate-control — delivers measurable outcomes: lower emissions, higher efficiency and more available power for your plant.

The problems we solve

01

Inconsistent combustion from mixed fuels and RDF.

02

Excess downtime and reactive maintenance.

03

Poor steam control affecting plant efficiency.

04

High electrical & installation costs for integrating a new RDF boiler with existing systems.

Our Solution

Electrical + Automation Engineered for RDF

We design, manufacture and commission complete electrical and automation solutions tailored for RDF boiler optimization.

DCS automation panel
DCS panels & control logic (loop optimization & predictive control)
MCC panel
MCC & VFD panels for drives and motor control
Instrumentation
Field instrumentation and sensors for combustion, steam and emissions control
Grate control
Advanced grate-control systems to adapt to variable RDF characteristics

Key results delivered by our solutions (from our technical evaluation):

30%

Up to 30% annual reduction in greenhouse gas emissions.

500–600

500–600 fewer hours of boiler downtime per year through predictive maintenance and optimized control.

4–5%

4–5% improvement in overall boiler efficiency via better steam and combustion control.

2.5–4 MW

2.5–4 MW additional power availability through optimized operations.

Technical Excellence

Technical Highlights & Features

Advanced DCS

Advanced DCS with model-based predictive control and loop optimization.

Pre-built function blocks & templates

Pre-built function blocks & templates for faster commissioning and custom algorithm block support.

Alarm management & ASM-compliant HMI

Alarm management & ASM-compliant HMI for operator clarity and abnormal situation handling.

Robust step-grate control

enabling combustion of varied waste streams for >8,000 operating hours/year.

How we deliver (Implementation steps)

1
Initial Assessment

Initial assessment & fuel characterization

2
Solution Design

electrical scope, DCS logic & grate-control strategy

3
Panel Fabrication

Panel fabrication (MCC, PCC, DCS), field instruments & cabling

4
Installation

Installation, integration with existing boiler & commissioning

5
Support

Training, handover and ongoing support

Proven Experience

Trusted Partner for RDF Projects

We have delivered DCS, MCC, HT panels, VFDs and complete electrical packages across multiple paper & process mills — giving you a dependable partner for RDF projects.

Our Successful Projects

Bahl Paper
KK Duplex
Nikita Paper
Silverton Paper
Maruti Paper
Garg Duplex
Meenu Paper
Silverton Paper
PSB Paper
Jainarain Fabtech Limited
Janki News Print

What Happens When You Submit Your Challenge

Step 1
Quick 48-hour technical call to scope the pain points.
Step 2
Site assessment or online data audit.
Step 3
Tailored solution brief (electrical & automation roadmap) with ballpark cost and timeline.

Submit Your Challenge

Tell us your electrical & instrumentation challenge — we'll get back with an action plan.

Prefer to talk directly?

Delhi Office

Jagmohan Kirar

+91-99103-05472

inst-sales1@vizensolutions.com

What to Expect
  • ✓ Technical call within 48 hours
  • ✓ Detailed site assessment
  • ✓ Custom solution roadmap
  • ✓ Ballpark cost estimate
FAQ

Frequently Asked Questions

Get answers to common questions about RDF boiler automation and our solutions.

RDF boiler automation uses DCS, MCC, advanced instrumentation and grate-control to ensure complete combustion, reduce emissions and improve power output and uptime.

Typical results are a 4–5% improvement in boiler efficiency because of better steam and combustion control.

Yes — our optimized automation and predictive maintenance approach has reduced boiler downtime by 500–600 hours annually in similar projects.

Yes — we design, manufacture and supply MCC, DCS, VFDs, field instruments and carry out installation and commissioning.

After submission we typically schedule a technical call within 48 hours to define the next steps.
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